Chinese Graphitized Petroleum Coke Advantage Graphitized petroleum coke (GPC) is a high-quality carbon material produced by heating green petroleum coke to a high temperature, typically in the range of 2500 to 3000 degrees Celsius. Graphitization is a process that involves the rearrangement of carbon atoms to form a crystalline structure, resulting in a material with high carbon content and excellent electrical conductivity. Here are some advantages of Chinese graphitized petroleum coke:1.
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Graphitized petroleum coke Role in prebaked anodeGraphitized petroleum coke plays a crucial role in the production of prebaked anodes, which are widely used in the aluminum smelting industry. Here's how graphitized petroleum coke contributes to the prebaked anode production:Carbon Content: Prebaked anodes are primarily composed of carbon, which acts as the main conductor of electricity during the aluminum smelting process. Graphitized petroleum coke is a highly carbonaceous material with a high carbon content, typically ranging from 98% to 99.5%.
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Carbon Electrode Made From GraphiteA carbon electrode made from graphite is a common component in various electrochemical applications. Graphite is an allotrope of carbon that exhibits properties like electrical conductivity, chemical inertness, and thermal stability, making it an ideal material for electrodes in many different settings. Here are some key points about carbon electrodes made from graphite:1. **Material Composition:** - **Graphite:** Graphite is composed of carbon atoms arranged in hexagonal layers.
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Which Factories Can Use Needle CokeNeedle coke is a premium-grade petroleum coke with specific physical and chemical properties that make it suitable for certain specialized applications. Due to its unique characteristics, needle coke is primarily used in the production of graphite electrodes used in electric arc furnaces for steelmaking and other high-temperature applications. Some of the factories and industries that can use needle coke include:1.
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Carburizing Agent For CastingIn casting, carburizing agents are used to introduce carbon into the surface layers of a metal or alloy to improve its hardness and wear resistance. The carburizing process involves exposing the metal to a source of carbon at elevated temperatures. Several carburizing agents can be used, including:1.Graphite: Natural or synthetic graphite is a common carburizing agent. It provides a stable source of carbon when heated and is often used in foundries.2.Petroleum Coke: Graphitized petroleum coke (GPC) is a form of carbon with high carbon content and low impurities.
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What Are The Properties Of Graphitized Petroleum CokeGraphitized Petroleum Coke (GPC) is a specialized form of petroleum coke that undergoes a heat treatment process called graphitization. This process transforms the amorphous carbon in petroleum coke into a crystalline graphite structure. GPC has several distinct properties, which make it suitable for various industrial applications:1. **High Carbon Content:** GPC typically contains a carbon content of over 98%, making it an excellent carbon source in metallurgical processes.2.
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What is the application of graphitized petroleum cokeGraphitized petroleum coke (GPC) finds application in various industries due to its unique properties. Here are some common uses:Steel Production: Graphitized petroleum coke is widely used as a carbon additive in the production of steel and other alloys. It serves as a recarburizer in the steelmaking process, helping adjust the carbon content of the molten steel.
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Production process of graphitized petroleum cokeThe production process of graphitized petroleum coke involves several steps. Here's a general overview of the process:Petroleum Coke Production: Petroleum coke is a byproduct of the refining process in oil refineries. It is produced from heavy petroleum residues by coking or cracking processes. Initially, crude oil is processed in a refinery to extract various products like gasoline, diesel, and jet fuel.
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Graphitized petroleum coke Role in prebaked anodeGraphitized petroleum coke plays a crucial role in the production of prebaked anodes for the aluminum industry. Prebaked anodes are a key component in the electrolytic process of aluminum production, specifically in the Hall-Héroult process.The main functions of graphitized petroleum coke in prebaked anodes are as follows:Carbon Source: Graphitized petroleum coke provides the primary source of carbon in the anode.
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What is the application of needle cokeNeedle coke, with its unique properties, finds critical applications in several industriesGraphite Electrode Manufacturing: Primary application, as it is a crucial raw material for producing high-performance graphite electrodes used in electric arc furnaces for steel and metal production.Aerospace Industry: Used in manufacturing certain aerospace components, such as aircraft brakes and structural materials, where its high purity and performance characteristics are beneficial.Lithium-Ion Batteries: Utilized in the production of anodes for lithium-ion b
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The Role Of Using Needle Coke In Graphite Electrode The use of needle coke in the production of graphite electrodes is crucial for several reasons, and it plays a vital role in enhancing the performance and efficiency of these electrodes in various industrial applications, especially in electric arc furnaces (EAFs) for steelmaking. Here are the key roles of using needle coke in graphite electrodes:High Thermal Conductivity: Needle coke has a unique needle-like structure with aligned carbon fibers, which provides high thermal conductivity.
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The Benefits To Using Needle Coke In Graphite ElectrodeUsing needle coke in graphite electrodes offers several benefits due to its unique properties and structure. Graphite electrodes are essential components used in electric arc furnaces (EAFs) for steelmaking and other high-temperature industrial processes. Here are the benefits of using needle coke in graphite electrodes:High Thermal Conductivity: Needle coke has a well-aligned, needle-like structure with high thermal conductivity.
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Effect Of Graphitized Petroleum Coke On SmeltingGraphitized petroleum coke (GPC) is a highly carbonaceous material derived from petroleum and is often used in the aluminum smelting industry as a carbon source for anodes in the electrolytic reduction process. Its effect on the smelting process can be significant and depends on several factors. Here are some of the key effects of using GPC in aluminum smelting:1.Carbon Content: GPC is a high-purity carbon material with low impurities.
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The Role Of Using Needle Coke In Graphite Electrode The role of using needle coke in graphite electrodes is crucial to their performance and effectiveness in electric arc furnaces (EAFs) for steelmaking. Needle coke, with its unique properties and structure, is the preferred material for manufacturing high-quality graphite electrodes. Here's the role of needle coke in graphite electrodes:High Thermal Conductivity: Needle coke has a needle-like structure with highly aligned carbon fibers.
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Which Factories Can Use Needle CokeNeedle coke is a premium-quality, highly crystalline form of petroleum coke. Due to its unique properties, it finds application in specialized manufacturing processes that require high-quality carbon materials. Some of the factories or industries that commonly use needle coke include:1. Graphite Electrode Manufacturing: The primary and most significant application of needle coke is in the production of graphite electrodes used in electric arc furnaces (EAF) for steelmaking.
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Which Factories Can Use Needle CokeNeedle coke is a specialized form of petroleum coke with a unique structure and properties that make it highly valuable for certain industrial applications. Due to its unique characteristics, needle coke is primarily used in the manufacturing of graphite electrodes, which are essential components in electric arc furnaces (EAFs) used for steelmaking and other high-temperature industrial processes.The main factories or industries that use needle coke are:1. Steel Industry: The steel industry is the primary consumer of needle coke.
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Technical Progress Of Needle CokeNeedle coke is a specialized form of petroleum coke that is used in the production of graphite electrodes for electric arc furnaces in the steel industry. It is characterized by its high crystallinity and low coefficient of thermal expansion, making it an ideal material for this application. The technical progress of needle coke has seen several developments over the years:1.
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Calcined Petroleum Coke Manufacturing ProcessThe manufacturing process of Calcined Petroleum Coke (CPC) involves several steps:1. **Raw Material Preparation:** Raw petroleum coke, a byproduct of the oil refining process, is selected as the starting material. The quality of raw coke significantly influences the quality of the final CPC.2. **Crushing and Grinding:** The raw coke is crushed and ground into fine particles to facilitate efficient heating during the calcination process. This step helps in achieving a uniform particle size distribution.3.
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Applications1. Steel castings: carburizing agent/graphite electrode/refractory materials.2. Industrial fields: brake pads/seals/friction plates/heat exchangers/lubricants.3. Battery production: alkaline battery positive electrode/lithium-ion battery positive electrode.4. Metallurgy: aluminum-titanium smelting industrial glass production casting/graphite crucible/anode.5. Others: glass plates/pencil leads/clay bricks/conductive coatings.
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Graphitized petroleum coke Role in negative electrode materialsGraphitized petroleum coke does not play a direct role in negative electrode materials. It is primarily used in the production of graphite electrodes, as mentioned earlier.Negative electrode materials in various applications, such as lithium-ion batteries and fuel cells, typically involve different carbon-based materials like graphite or carbon black.
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Petroleum Coke Production LineAccording to the shape can be divided into1.Needle coke: with an obvious needle-like structure and fiber texture, it is mainly used as a high power and ultra-high power graphite electrode in steelmaking.
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Advantage to using Calcined Petroleum Coke in graphite electrodeCalcined coke is a crucial material in the production of graphite electrodes, which are widely used in electric arc furnaces for steelmaking and other high-temperature industrial processes. The benefits of using calcined coke in the production of graphite electrodes include:High carbon content: Calcined coke has a high carbon content, typically above 98%, making it an excellent choice for graphite electrode production.
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Product description: After the raw coke is calcined at about 1300℃ in a calcining furnace, the moisture, volatile matter, sulfur and other impurities of the original petroleum coke are removed, and then the required particle size is obtained by crushing and screening.Main features: high density, high purity, high strength, low ablation, low thermal expansion coefficient and good thermal shock resistance; it has obvious anisotropy in thermal conductivity, electrical conductivity, magnetic conductivity and optics.Application range: graphite electrode, titanium dioxide, carbon enhancer, new energ
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Advantage to using Calcined Petroleum Coke in graphite electrodeGraphite electrodes are essential components in electric arc furnaces used for the production of steel and other metals. CPC plays a vital role in the manufacturing of graphite electrodes due to the following reasons:Carbon Content: Similar to prebaked anodes, CPC is a crucial source of carbon in graphite electrodes. It provides the necessary carbonaceous material to form the graphite structure.
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